Forge Direct – Custom Options

Out of all of the Custom Katana Projects we have offered to date – our line of custom swords by Forge Direct have the most custom options to choose from and considering they are hand forged to order and shipped out within 2 months, selecting what combination of components can be tricky – especially if you cannot clearly see the options.

This page of the blog is designed to fix that problem, providing the largest pics we have available of all custom options so there are no nasty surprises when your sword finally comes in (there hasn’t been to date, but the clearer the pics, the better is the idea).

CLICK ON ANY OF THE IMAGES FOR FULL SIZE HIGH RESOLUTION VERSION – then click escape or hit the back button to return to the main page.


Iron and Gold Tsubas

Sold Iron and Sukashi Tsuba

Exotic and Unusual Tsuba

Elite Copper, Gold and Silver Themed Sets

Elite DRAGON Themed Sets (same style as above)

Itomaki Handle Wraps

Sageo Cord

Free Basic Saya

Elite Saya (additional payment may be required)

IRON TSUBA COLLECTION # 1 – Gold Painted Iron Tsuba

In most cases we attempt to show the front and back of the tsuba – apologies for those tsuba where this was not available. All tsuba come with a generic black iron fuchi and kashira set (pictured left).

All of these tsuba are made from solid iron with a hand application of genuine gold paint. Widely available, these tsuba are not exclusive to the forge and are valued at approx $60-$75 each (not sold separately). When combined with the Fuchigashira fittings, the end result looks something like this.

An example of how the fittings all come together

So without any further ado, here are the first selections of iron tsuba (iron is stronger than any other material for sword fittings, so suggests the sword belongs to a real fighting Samurai, not just a member of the gentry class).

i1 – Classic Praying Mantis and its favorite ambush spot
i2 – Golden Flame Classic Eastern Dragon
i3 – Sparrow hunting the mantis hunting the cicada
i4 – Nio Temple Guardian and a pilgrim in awe
i5 – Golden Dragon flying through the clouds
i6 – a curious one, small rodents eating a Daikon
i7 – Demon imploring a Saint
i8 – Eagle perched on a pine tree
i9 – somewhat obscure, but suggests an old man waiting for something that may never come..
i10 – Samurai hunts the Tiger in Bamboo Forest
i11 – Raiden, God of Thunder
i12 – Crane takes flight, the crane long considered a symbol of immortality in East Asia

Iron Sukashi Tsuba

The second selection of tsuba are again made from solid iron. Even the delicate looking ones are incredibly strong. As a rule of thumb, the lighter the tsuba, the more forward cutting power the sword will have and the more solid, the closer the balance is moved towards the hilt. Since the detail is pretty simple on these, the images on the main site should suffice. I mean, how hard it is to misinterpret this design..?


Where it starts to need close ups again begins with the so called ‘exotics’ – designs that are quite unique and stand out on their own.

Exotic Tsuba – Various Materials

The following tsuba are made from a variety of materials – but no zinc alloy or anything cheap, most are either work hardened copper, brass or unusually decorated/styled iron.

eT01 – an evil warlord and his inhuman army prepare for battle
eT02 – Temple Guardian watches from above the clouds
eT03 – Crane in flight, as the wild sea sends turtles flying in all directions
eT03 – Iron, the wild storm – with gold paint inlay
eT05 – Ancient General rallies his Ashigaru troops for battle
eT06 – Bamboo theme on a weaved background
eT07 – Classic Japanese Bamboo and Plum Tree
eT08 – Hamidashi minimalist tsuba. Great for Wakizashi or just for a more unique, sleek look.

Optional Extras: Work Hardened Copper Sets

Sometimes, you want a simple looking cutter – function over form. And while it’s not as strong as iron, if you want fittings with more detail, for a small additional fee you can upgrade to any of the following ‘Elite’ sets.

Please note that each of these sets is hand painted with copious amounts of genuine gold and silver paint. Due to the hand made nature of the painting, at times there may be less than perfect application due to the extreme cost of this embellishment (i.e. if someone makes a small mistake, it is not economical to start again).

These sets are not made by the forge and are widely available as a premium choice. While we do not sell them separately, they are typically sold at websites such as Artsfeng for around $49-99 (we charge an extra $29).

T0001 – Frog on the Lotus Leaf. Based on an ancient Indian fable that made its way into Buddhism and then was incorporated into Zen.
T0002 – The Silver Dragon, with beautiful silver Fuchigashira with hints of gold.
T0003 – Tsunami theme, with turbulent waves symbolizing the raw and destructive power of mother nature
T0004 – A treasured flower symbolizing rejuvenation, the Chrysanthemum is a common but powerful symbol in Japan, and is even featured in the Imperial Mon (crest).
T0005 – A sword belonging to a high ranking Samurai, it features prominently the mon (family crest) of the Tokugawa Shogunate.
T006 – The Chaos of War. Warriors on horseback, some dismounted and riding into the fray.
T0007 – One of the most unique sets out there, with a squatting demon and demonic end cap – most likely belonging to a wealthy Ronin or other eccentric but powerful individual.
T008 – Dragonfly theme throughout
T0009 – Goddess dispatches a Gold Dragon
T0010 – Gold versus Silver Cockrel
T0011 – The Golden Cicada,
T0012 – Iconic Chrysanthemum, symbol of Japan itself and the Imperial Family
T0013 – Oxen theme, representing raw power and strength
T0014 – Ancient and somewhat sinister warriors
T0015 – Tessen or Warfans used for signalling and a symbol of authority
T0016 – Kiku, the Chrysanthemum and symbol of the Tokugawa Shogunate
T0017 – Disturbing and demonic faces suggest the blade of a madman
T0018 – Butterflies and Dragonflies
T0019 – The great sage pauses
T0020 – the cunning fox, the Kitsune, messenger of the god Inari
T0021 – the Golden Eagle
T0022 – the Tea Master and the Samurai
T0023 – Togugawa Shogunate loyalist with old style Kashira
T0024 – Gold and Silver Lion Dog
T0025 – Crane in flight, symbol of longevity and wisdom
T0026 – The Lion Dog lays in waiting
T0027 – the gathering of the demons
T0028 – The Lotus Flower and the frogs, based on an ancient Indian fable

Dragon Themed Elite Fittings

You may have noticed that in all the 28 sets listed above, only 1 or 2 have Dragons in them. Well worry not, if you are a fan of Dragon themed swords, the final 8 sword sets T0029 to T0037 are ALL Dragon themed in one way or another.. The details are pretty easy to make out, and the fitting sets the same in every case – as you might expect – with a Dragon theme that matches the tsuba, usually like the one (pictured left).

Otherwise, here be dragons.. (sorry, images are a bit small on these and do not resize, but should be clear enough to see which one you like best).


Itomaki and Same (Handlewrap and Rayskin)

All standard option handles are made from silk and are available in 9 colors. They can be combined with natural white rayskin or dyed black, red, yellow, green or blue (most common choices are black or white, but the options are there if you want to create a very specific look).

Optional Extra – Leather Wrap

A genuine suede backed cow leather ito wrap version is also available for a small extra fee of $50. It may not be the prettiest, but it is extremely tight, durable and hard wearing.

If you go to the product page, note the thickness and quality of the rayskin panels..

Sageo (scabbard cordage)

Sageo cord is traditionally used to tie the sword to the warriors Obi (belt) but when not being worn is usually tied in an elaborate way. In most cases the sageo is close in color to the ito handle wrap, but there are no hard and fast rules. The Sageo is thick, hard wearing and strong.

The Saya (Scabbard)

Probably one of the most frequent questions we get asked for is bigger pictures of the saya. So your wish is our command, each and every saya is listed below with a full size picture.

Please note that due to the different settings of individual monitors the actual saya may look slightly different than what you are seeing on your screen. If in doubt, please contact us for clarification.

The first 12 saya are available at no additional charge, but the more elaborate designs (such as those with rayskin, gold leaf or that have been extensively hand painted) have their prices listed next to them in the dropdown menu and below accordingly.

Free Saya (no additional charges)

S1 – Maroon Brown (Free)
S2 – Pure White (Free)
S3 – Red with Gold Maki-e sparkling (Free)
S4 – Standard Glossy Black Saya (Free)
S5 – Textured Saya, good for minimizing appearance of knocks and scratches (Free)
S6 – Black Glossy Saya with subtle red ‘claw’ marks at two locations (Free)
S7 – Glossy Black with luminescent green colored bamboo theme engraving (Free)
S8 – Glossy Blue Saya (Free)
S9 – ‘Kill Bill’ themed sword with Oni engraving (Free)
S10 – Glossy Red with Black Speckled Maki-e (Free)
S11 – Glossy Brown with sparkling gold maki-e finish (Free)
S12 – Natural Wood (Free)

Elite Saya (additional charges usually apply)

We absorb as much and sometimes ALL of the extra charges we face with these higher end to truly Elite level Saya. Because of this, they are not sold separately and only one saya can be ordered per sword.

Please also note that the hand painted swords may add additional time to the total lead time as each colored layer is allowed to dry.

S13 – Red Wood Grain Style with Speckled Mother of Pearl (+$39)
S14 – Glossy Black with Gold Leaf Star Patterns (+$39)
S15 – Black Glossy Scabbard with Mother of Pearl Bamboo grove pattern (+$49)
S16 – Wood grain style Red Saya with Mother of Pearl Fire Breathing Dragon (+65)
S17 – Black Glossy Saya with Mother of Pearl Sky Dragon (+$65)
S18 – Black Glossy Saya with Mother of Pearl Branch and Cherry Blossoms (+$49)
S19 – Red Wood Grain Style with Mother of Pearl Bamboo Grove theme (+$49)
S20 – Red Wood Grain Style with Small Mother of Pearl Dragon ($49)
S21 -Red Wood Grain Style with Mother of Pearl Branch and Cherry Blossoms (+$49)
S22 – Medium Sized Mother of Pearl Dragon on Red Wood Grain Style Saya (+$59)
S23 – Gold Saya with maki-e sparkle and real gold floral imprints (+$39)
S24 – Glossy Red Saya with Black Rattan Wrapped upper section (+$39)
S25 -Black Glossy Saya with Speckled Mother of Pearl (+$39)
S26 – Black Glossy Saya with Medium Sized Mother of Pearl Dragon (+$65)
S27 – Glossy Black, Inlaid real gold hand painted Tokugawa style pattern (+$69)
S28 – Black Glossy base saya with hand painted Japanese village and hills scene (+$79)
S29 – Hand painted Autumn leaves (+$79)
S30 – Glossy Black Saya with the Shinto Demon God Fujin (+$79)
S31 – Glossy Black with stunningly detailed hand painted Dragon (+$89)
S32 – Gold and Gold Maki-e hand painted Sakura theme (+$89)
S33 – Black Glossy Saya with Rayskin Wrap and Buffalo Horn (+$89)
S34 – Red Saya with highly detailed Sakura flowers in full bloom (+$89)
S35 – The ultimate (+$99)

Design Tips

For design inspiration, select one prominent component to represent the core theme. Maybe choose a saya you like and then find other components that compliment it or fit the general theme. Or, as many do, pick the tsuba first and build the sword around it.

Others may be inspired by a particular color – all black with iron fittings is very popular. Or you might want to mix it up, black and red, all purple, dark brown – the choice is yours and you are always welcome to contact us if you would like some advice or our opinion on a design idea you are not 100% sure on.

One Last Quick Word

Of all the Katana we offer at the SBG Sword Store – this line has one of the highest satisfaction rates ever (99%). Errors are extremely rare and while not perfect, the forge behind Forge Direct Japanese is one of the most respected (and expensive) forges in Longquan. We stand by these swords 100% and if you are not satisfied with your purchase, we will work with you until you are not just satisfied, but delighted..

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